HorsePower Builds
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Join the PowerNation Email NewsletterParts Used In This Episode
ATI Performance Products
Harmonic Balancer, Super Damper, External Balance, 180 Degree OEM, Steel, Black, AMC, 360, 390, 401, V8, Each
Comp Cams
Pushrods, Hi-Tech, Chromoly, Heat-Treated, 5/16 in. Diameter, 9.300 in. Length, Universal, Set of 16
Comp Cams
Rocker Arms, Full Roller, Aluminum, 1.3 Ratio, Fits 7/16 in. Stud, Chevy, Small Block, Set of 16
Comp Cams
Timing Chain and Gear Set, Hi-Tech, Double Roller, Steel Sprockets, AMC, V8, Set
Dupli-Color
Paint, Engine, Enamel with Ceramic Resin, Semi-Gloss, Black, 12 oz., Aerosol, Each
Edelbrock
Cylinder Head, Performer RPM, Aluminum, Assembled, 54cc Chamber, 185cc Intake Runner, AMC, 343, 360, 390, 401
Edelbrock
Intake Manifold, Performer RPM Air Gap, Dual Plane, Aluminum, Natural, Square Bore, AMC, 290/343/390, Each
Edelbrock
Rocker Arms, Full Roller, Aluminum, Red, 1.7 Ratio, for Use with 7/16 in. Stud, Set of 16
Meziere Enterprises,Inc.
Water Pump, Electric, 40 gpm, Billet Aluminum, Black, Heavy-Duty, AMC, Ford, Jeep, Lincoln, Mercury, Each
Milodon
Oil Pan, Stock Replacement, 2-piece Rear Main Seal Style, 5 qt. Capacity, Rear Wet Sump, Steel, AMC, V8, Each
MSD Ignition
Distributor Gear, Aluminum, Bronze, Race, .500 in. Diameter Shaft, Chevy, Small Block, Big Block, V6
MSD Ignition
Distributor, Pro-Billet Street, Magnetic Trigger, Vacuum Advance, AMC, 290-401, Each
MSD Ignition
Spark Plug Wires, Super Conductor, Spiral Core, 8.5mm, Black, Multi-Angle Boots, Chevy, GMC, 454, Set
Proform Parts ( Specialty Auto Parts U.S.A., Inc.)
Timing Cover, Cast Aluminum, AMC 304, 360, 401, Each
Summit Racing
Carburetor, Summit, 750 cfm, Square Bore, 4-Barrel, Manual Choke, Mechanical Secondary, with DVD, Each
Total Seal
Piston Rings, Plasma-moly, 4.110 in. Bore, 1/16 in., 1/16 in., 3/16 in. Thickness, 8-Cylinder, Set
Comp Cams
Comp Cams, Custom Ground Camshaft
Goodson Shop Supplies
1" DIA. 1" Length. Mallory, Heavy Metal
Safety-Kleen
Ultrasonic Parts Cleaner
Shacklett Automotive Machine
Shacklett Automotive Machine, Nashville TN
WD-40
Aerosol, 12 oz., lubricant, water dispersant, penetrant, protectant
Wiseco Performance Products
5.875" 360 AMC, 4340 Domestic H-Beam Billet Connecting Rods
Wiseco Performance Products
Flat Wire Spiral Pin Locks
Video Transcript
(ANNOUNCER)>> NO EVERYDAY
ENGINE BUILD TODAY! ONCE AGAIN HORSEPOWER'S TAKING
ON ONE OF "THE OTHER" ENGINES OF HIGH PERFORMANCE HISTORY,
A MIGHTY SMALL BLOCK FROM THE LAST GREAT INDEPENDENT
CAR COMPANY, AMC.
(JOE)>> WE LOVE THE ALTERNATIVE ENGINES ON HORSEPOWER. THIS SO CALLED OTHER ENGINE WASN'T FROM THE BIG THREE. IT WAS THOUGH A PRINCIPLE PLAYER IN THE SMALL BLOCK
MUSCLE CAR ENGINE WARS. IN 1967 AMERICAN MOTORS WAS ON THE ROPES IN ITS FIGHT WITH THE BIG THREE, BUT THE INDEPENDENT CAR MAKER WAS ABOUT TO STAGE A ONETWO KNOCKOUT PUNCH. FIRST A NEW JAVELIN CAME OUT OF THE GATE TO MIX IT UP WITH THE PONY CARS. THEN A TWO SEATER AMX ENTERED THE PERFORMANCE RACE TO COMPETE WITH CORVETTES. BEFORE LONG BOTH CARS WERE TRANS AM SERIES STALWARTS, RACING, WINNING, AND CHANGING THE DOWDY IMAGE OF AMC. DURING THE FIRST YEARS THE MOST POWER CAME FROM A 325 HORSE AMC 390, WHICH EVENTUALLY WOULD GET FACTORY STROKED TO BECOME A 401. TODAY FIND A GOOD USED 390 OR 401 AND YOU'VE GOT THE CORRECT ENGINE TO BUILD FOR ANY CLASSIC AMC CAR. THAT IS IF YOU CAN FIND ONE, AND IF YOU CAN WRITE THE CHECK ONCE YOU DO. BUT WHY OVERLOOK THE 360. ANOTHER AMC PERFORMANCE ENGINE FIRST AVAILABLE IN 1970. UNLIKE THE OTHER CLASSIC PAIR, THE 360 HAD A TWO DECADE PRODUCTION LINE. TRUE TO THE AMC HERITAGE AND MORE CORRECT FOR A LIMITED BUDGET.
(JOHN)>> WHEN TEARING DOWN A MOTOR, I LIKE TO GET THE DISTRIBUTOR AND INTAKE OFF FIRST SO I CAN GET A SNEAK PEAK AT WHAT MIGHT BE INSIDE. WHILE WE'RE UPGRADING THE STAMPED STEEL ROCKER AND
SPRINGS, THE FACT THAT THESE ARE IN GOOD CONDITION IS A FAVORABLE SIGN. THERE ARE SPECIALTY TOOLS FOR REMOVING LIFTERS, BUT A GOOD OLE CHEAP MAGNET WORKS IN A PINCH. WE NOTICED DIVOTS IN SOME OF THESE LIFTERS. THAT USUALLY MEANS WE'RE STARVED FOR OIL. OF COURSE THESE ARE GONNA REPLACED ANYWAYS.
(JOE)>> WATER IN THE OIL PAN, THAT'S NEVER A GOOD SIGN.
(JOHN)>> WHILE YOUR EYES MAY BE THE BEST TOOL FOR TROUBLE SHOOTING AN OLD ENGINE, SOMETIMES YOUR EARS ARE EVEN BETTER.
(MIKE)>> IT'S MAKING COMPRESSION.
(JOHN)>> IT DOESN'T SOUND TOO GREAT. RODS ARE MOVING UP AND DOWN ON THE ROD JOURNALS. WE WERE PLANNING ON TOUCHING UP OUR CRANK ANYWAYS. WE MIGHT JUST ACTUALLY HAVE TO SEND IT OFF TO SOMEBODY THAT ACTUALLY SPECIALIZES IN CRANK SHAFTS. MAYBE HAVE IT REWELDED UP AND RECHROMED. WITH THE HEADS OFF, IT'S COMMON TO FIND RIPS IN THE GASKETS, WHICH ARE USUALLY SIGNS OF LEAKS. RIGHT IN THROUGH THERE IT'S GOT A CRACK IN IT. OTHERWISE THE PISTONS HAVE A PRETTY EVEN BURN ON THEM, AND
THE CYLINDER'S THE STANDARD SIZE, 4.080, SO THEY'VE NEVER BEEN PREVIOUSLY BORED AND HONED. YOU CAN KINDA SEE IT RIGHT THERE. YOU SEE HOW IT'S GROUND DOWN RIGHT THERE. THAT'S WHERE THAT CAM SHAFT WAS STARTING TO WIPE. NOW THAT THE CRANK'S EXPOSED, WE CAN FIND CLUES AS
TO WHAT THAT NOISE WAS. SEE RIGHT THERE WHERE IT'S STARTING TO ROLL METAL DOWN THE BOTTOM AND YOU'VE GOT LITTLE SHIVERS. THAT'S WHERE IT'S GONE, THAT'S WHERE OUR END PLAY COME FROM.
(JOE)>> SO EVEN THOUGH JOHN HAS INSPECTED THIS THING AND EVEN LOOKED INSIDE WITH A SCOPE, IT GOES TO SHOW YOU YOU NEVER KNOW WHAT YOU'VE GOT WITH ONE OF THESE THINGS
UNTIL YOU GET INSIDE IT. IN OUR CASE, APPARENTLY WE GOT A GOOD BLOCK BUT OUR CRANK SHAFT IS GONNA NEED SOME EXTRA WORK, UNEXPECTEDLY. SO AFTER LOADING IT AND THE REST OF OUR BOTTOM END COMPONENTS, WE CAN TAKE THIS SHOW ON THE ROAD TO OUR
FAVORITE MACHINE SHOP.
(JOHN S.)>> STICK SHIFT CARS ARE WORSE THAN AUTOMATIC, BUT IT'S JUST, IT'S OLD.
WITH THE THRUST HERE, IT'S GOT WEAR IN THE THRUST FLANGE, AND OF COURSE THE JOURNALS HAVE A LOT OF WEAR AT THE MAINS AND RODS.
(JOE)>> THE FIRST STEP IS TO GRIND ON THE TRUST SIDE TO CREATE A SMOOTH, CLEAN SURFACE BEYOND THE BAD PART FOR WELDING. BUT FIRST THE CRANK'S GOT TO BE PREHEATED. THE HEAT WILL HELP BETTER ABSORB THE WELD THEY'LL BE PUTTING ON THE INSIDE OF THE FLANGES. FROM THE OVEN ONTO THE WELDING TABLE, A HEAVY BEAD ONTO THE THRUST SIDE FLANGES OF THE CRANK. THEN MORE OVEN TIME FOR A CONTROLLED COOL DOWN. MOST CRANKS BROUGHT IN FOR THIS TREATMENT ARE STRAIGHT. OURS WAS AN EXCEPTION, BUT NOTHING BO AND A COUPLE OF TONS OF PRESSURE CAN'T CORRECT.
(BO)>> ALRIGHT, I BELIEVE WE'VE GOT IT. IT'S BETWEEN TWO AND A HALF TO THREE, VERY GOOD.
(JOE)>> THE CRANK CAN NOW GO TO THE GRINDER, AND HERE REESE FIRST INDICATES IT SO THE FRONT AND BACK ARE EXACTLY ON THE SAME AXIS. THEN HE CAN START GRINDING ON THE THRUST. AFTER GETTING EVERYTHING SMOOTH, HE'S READY TO MEASURE THE NEW BEARING AND THE CRANK FOR FITMENT. UM, STILL 50 THOUSANDTHS TOO SMALL. HERE HE USES THE BEARING TO CHECK FOR THRUST CLEARANCE. AFTER ONE MORE PASS, A FINAL CHECK USING A BEARING AND A FEELER GAUGES. NOW HE CAN CHAMFER THE OILING HOLES BEFORE GRINDING THE REST OF THE MAINS AND THE ROD JOURNALS.
(JOHN)>> MEANWHILE, JOHN GETS BUSY CHECKING THE BIG ENDS OF OUR NEW KONE RODS. THEY HAVE TO BE WITHIN A GRAM OR TWO OF EACH OTHER. SAME DRILL FOR THE RECIPROCATING ROD ENDS. NEXT HE WEIGHTS A NEW PRO TRUE FORGED PISTON, AND THE WRIST PINS ALONG WITH THE LOCKS AND RINGS. HE'LL ADD A COUPLE OF GRAMS TO FACTORY OIL WEIGHT. BOB WEIGHTS GO ON THE SCALES TO MATCH THE WEIGHT OF ALL THOSE PARTS AND PIECES. JOHN'S MARKING SPOTS ON THE COUNTER WEIGHTS WHERE HOLES WILL BE DRILLED FOR SLUGS. ONE HOLE IN THE FRONT, ONE HOLE IN THE BACK. THE SLUGS ARE METAL CALLED MALLORY WE GOT FROM GOODSON, WHICH IS TWICE THE DENSITY OF STEEL.
(JOE)>> AFTER BOTH THE SLUGS ARE WELDED, IT'S TIME TO RESPIN THE CRANK SHAFT AND CHECK RESULTS. CLOSE, BUT CLOSE IS NEVER ENOUGH FOR THESE GUYS. (JOHN S.)>> THAT'S WHY IT'S CALLED BALANCING.
(JOHN)>> SO NOW WOULD WE THROW ALL OF THIS AT OUR CRANK SHAFT? WELL BECAUSE IT'S NOT A SMALL BLOCK CHEVY. WE CAN'T JUST GO BUY ANOTHER ONE. SO WITH A GOOD MACHINIST AND A LITTLE OVER $200 DOLLARS, OUR CRANK SHAFT WILL TAKE THE RPM RANGE WE WANT TO RUN IT IN AND THE HORSEPOWER LEVELS. SO FOR YOU GUYS OUT THERE WHO HAVE ODD ENGINES LIKE THIS, THERE ARE DEFINITELY OTHER OPTIONS.
(JOE)>> AFTER MAJOR SURGERY ON THE CRANK AND MORE RUN OF THE MILL MACHINING ON THE BLOCK, WE CAN FINALLY BEGIN THE BUILD OF OUR FIRST AMC 360.
(JOE)>> HEY TODAY'S HORSEPOWER'S ALL ABOUT THE AMC 360, ONE OF THE UNIQUE OTHER ENGINES IN MUSCLE CAR HISTORY. AND WELL WE'RE SHOOTING FOR BIG HORSEPOWER NUMBERS WITH OURS WITHOUT WASTING A DIME OF OUR BUDGET.
(JOHN)>> NOW WE'VE GOT ALL OUR PARTS BACK FROM THE MACHINE
SHOP BUT WE'RE NOT READY TO GO JUST YET. AND WE HAD THEM LEAVE A FEW THINGS SO THAT WE COULD ACTUALLY SHOW YOU GUYS HOW TO DO SOME STUFF AT HOME, SAVE A LITTLE MONEY, AND PUT A LITTLE MORE OF THAT DO IT YOURSELF PRIDE BACK IN YOUR PROJECT.
THE FIRST ONE SIMPLY INVOLVES CHASING ALL THE BOLT HOLES. NOW IF THERE'S ANY TRASH AT ALL IN ONE, IN CAN PREVENT YOU FROM GETTING A GOOD, ACCURATE TORQUE READING. NOW I LIKE TO GO AHEAD AND DEBURR THE ENTIRE BLOCK. NOW WHAT I'M LOOKING FOR IS SHARP EDGES AND CASTING FLAPS LIKE THIS. THIS IS ACTUALLY WHAT THEY CALL A STRESS RISER AND CAN BE WHERE A CRACK WANTS TO START THAT TRAVELS ON THROUGH. A SIMPLE SOLUTION, TAKE A DIE GRINDER OR A SANDING PAD, AND WORK THE EDGES OVER UNTIL IT'S NICE AND SMOOTH. IT MIGHT TAKE A LITTLE TIME BUT IT'S FREE, AND IT WILL
MAKE AN IMPROVEMENT IN STRENGTH ON AN OLD BLOCK. YOU MIGHT EVEN BE SURPRISED WHERE YOU FIND THEM. NOW WHILE WE'RE STILL ON TOP, AN EASY THING TO DO IS JUST TO GO AHEAD AND OPEN UP THE OIL RETURN HOLES TO GET THAT OIL BACK DOWN IN THE PAN FASTER. WE'RE GONNA DO SOME PORT MATCHING TO IMPROVE OILING WHERE IT'S FORCED BACK INTO THE BLOCK FROM THE PUMP. WITH THE TIMING COVER GASKET IN PLACE, SCRIBE INSIDE THE OPENING OF THE OIL HOLE, THEN GRIND AWAY THAT EXTRA METAL. ALRIGHT NOW LETS TAKE A LOOK AT OUR TIMING COVER SIDE, AND RIGHT HERE WHERE IT GOES IT LOOKS GOOD, NO ROOM FOR IMPROVEMENT. NOW WE DO HAVE ONE MORE SPOT WE CAN FIX. THIS IS WHERE THE OIL COMES IN FROM THE PAN, GETS PRESSURIZED, AND THERE'S THE FIRST SPOT THAT IT GOES OUT. A LITTLE RESTRICTIVE, SO WE'RE GONNA FIX IT. ALRIGHT NOW WE GET TO WORK ON OUR MAIN OIL GALLEY PASSAGE. NOW WHEN THE OIL COMES BACK INTO THE BLOCK PRESSURIZED IT TAKES A HARD 90 DEGREE TURN GOING TOWARDS THE LIFTER VALLEY. IT DISPERSES FROM THERE. NOW BELIEVE IT OR NOT, WE CAN MAKE A BIG IMPROVEMENT ON THAT. I'M RUNNING A NINESIXTEENTHS DRILL BIT INTO THE OIL PRESSURE PORT TO ENLARGE THE MAIN OIL GALLEY, BEING CAREFUL NOT TO DAMAGE THE THREADS. NOW I'M GONNA STOP ONCE I GET TO THE LIFTER GALLEY. THAT MAIN OIL GALLEY RIGHT HERE ACTUALLY SPLITS ONCE IT REACHES THE TOP. NOW IT RUNS DOWN BOTH SIDES OF THE LIFTER BORES. NOW THE PROBLEM WITH THAT IS THE DRIVER'S SIDE ONLY HAS TO LUBRICATE THE VALVETRAIN. THE PASSENGER HAS THE VALVETRAIN AS WELL AS THE MAINS. NOW THE PROBLEM WITH THAT IS BY THE TIME THE OIL GETS ALL THE WAY BACK HERE TO FOUR AND FIVE BEARING, THEY'RE STARVING FOR OIL AT HIGH RPM'S.
SO WE'RE GONNA SHOW YOU HOW TO GO AHEAD AND ADD A LINE FROM THE FRONT TO THE BACK RIGHT THERE, GO AHEAD AND PRESSURIZE THAT SYSTEM AND GET A LOT MORE LIFE OUT OF YOUR BEARINGS. WE START BY DRILLING A HOLE HERE BY THE NUMBER EIGHT, TAPPING IT FOR THREADS, AND INSTALLING
AN AN LINE FITTING. WE FOLLOW THE SAME PROCEDURE WHERE THE LIFTER OIL GALLEY SPLITS. BECAUSE THE LINE WE'RE RUNNING FROM THE FRONT TO THE BACK WILL INCREASE THE OIL PRESSURE ON THE PASSENGER SIDE, I'M GONNA SHOW YOU GUYS HOW TO GO AHEAD AND RESTRICT ON THE DRIVER'S SIDE. FIRST YOU RUN AN EIGHTH INCH PIPE TAP WHERE THE OIL GALLEY SPLITS INTO THE DRIVER'S SIDE. USE A VICE TO HOLD A PIPE PLUG WHILE YOU DRILL A 150 THOUSANDTHS HOLE INTO THE CENTER. THEN THREAD IT INTO THE HOLE YOU JUST TAPPED. NOW HERE'S SOMETHING TO WATCH OUT FOR. NOW THIS PASSENGER SIDE OIL GALLEY HAS TO GET PLUGGED OFF BUT WE'RE NOT READY JUST YET. THERE'S AN OIL GALLEY THAT RUNS DOWN BEHIND IT INTO THE NUMBER ONE CAM BEARING. NOW IF WE RESTRICT THAT FLOW, WE'RE GONNA HAVE SOME SERIOUS ISSUES. NOW IT'S A COMMON MISTAKE TO GO AHEAD AND TAKE THE PIPE PLUG OUT OF THE PACKAGE AND JUST DROP IT IN. IT'S NOT GONNA WORK, IT'S TOO LONG. SO WHAT I DID WAS ACTUALLY TAKE IT AND TURN IT DOWN ABOUT
HALF ITS DISTANCE ON THE LATH. A BELT SANDER WILL WORK JUST FINE, JUST MAKE SURE YOU DON'T BUGGER UP THE TREADS. AFTER CLEANING UP THE FREEZE PLUG HOLES, ALL THE BLOCK MODS ARE DONE. NOW IT'S BATH TIME FOR THE BLOCK. WE'RE USING OUR SONIC CLEANER AND SOME ELBOW GREASE, BUT
IT'S WELL WORTH THE MONEY TO HAVE THE MACHINE SHOP DO THE JOB FOR YOU. AFTER SOME WD 40 TO PREVENT RUST, I'M USING SOME OLD PARTS AS MASKING FOR THE PAINT. WITH SOME LOCTITE SEALANT, WE CAN GO AHEAD AND KNOCK IN THE FREEZE PLUGS. TO SAVE MONEY AT THE MACHINE SHOP WE'RE DOING ALL THE PREASSEMBLY OURSELVES. SO WE NEED TO START OFF BY MIKING THE RODS AND MAINS. WITH MAIN BEARINGS IN PLACE, DROP ON THE MAIN CAPS, TORQUE THEM DOWN, AND COMPARE THE NUMBERS TO GET YOUR CLEARANCES. WITH THE ROD BEARINGS INSTALLED, WE CAN CHECK THEM FOR CLEARANCES TOO. WITH JUST A LITTLE OIL FIRST, INSTALL A CAM SHAFT AND SEE IF IT SPINS FREELY. AFTER THE CRANK, THEN INSTALL THE THREE MAIN CAPS, FRONT, REAR, AND THRUST. INSTALL THE TIMING SET CONNECTING THE TWO. I'M PUTTING OUR FORGED WISECO PISTON AND KONE HBEAM CONNECTING ROD TOGETHER AND INTO THE NUMBER ONE CYLINDER. I LIKE TO PUT A PIECE OF TAPE AROUND THE RING LANDS JUST TO PROTECT THEM DURING MOCK UP. LETS GO AHEAD AND CHECK THE CAM AGAINST THE CARD. ALRIGHT, NOW A LOT OF GUYS ARE HAVING TROUBLE WITH THEIR DISTRIBUTORS GEARS BURNING UP ON THESE MOTORS. AMC NEVER OFFERED A CAM BUTTON FROM THE FACTORY, AND AS YOU CAN SEE HERE PRIOR, WHEN WE TORE THIS MOTOR DOWN, OUR CAM BUTTON WAS GETTING INTO OUR TIMING CHAIN COVER. SO WHAT WE'RE GONNA DO TO FIX THAT, WE'RE GONNA TAKE A NYLON BUTTON FOR A SMALL BLOCK CHEVY, CHUCK IT UP IN THE LATHE, SEE IF WE CAN'T TAKE SOME OF THAT WALKING PRESSURE OFF OF THAT DISTRIBUTOR GEAR. I USED A NEW GRADE EIGHT BOLT AND JUST TURN THE HEAD DOWN A LITTLE UNTIL IT WAS FLAT AND SMOOTH. GO AHEAD AND ROUND OFF THE EDGES SO YOU DON'T CUT THE BUTTON APART WHILE IT'S RUNNING. THEN I BORED THE BUTTON OUT TO FIT AROUND THE BOLT HEAD FREELY, AS WELL AS TURNING DOWN THE SNOUT. WITH A DAB OF GREASE TO HOLD IT IN PLACE AND THE TIMING COVER ON, CHECK THE END PLAY. FINALLY WITH TWO LIFTERS INSTALLED ALONG WITH OUR CYLINDER HEAD, WE CAN GO AHEAD AND CHECK FOR PUSH ROD LENGTH. NOW YOU CAN SEE OUR SWEEP AREA RIGHT HERE IS A LITTLE BIT TOO FAR TO THE TOP SIDE OF THE VALVE. THAT CAN ACTUALLY CAUSE UNWANTED PRESSURE IN THE WRONG WAY ON THE VALVE. SO WHAT WE'RE GONNA DO IS ADJUST IT AND SEE IF WE CAN GET IT TO MOVE OUT A LITTLE FURTHER, SPOT ON! FINALLY WE CAN MAKE AN ORDER. NOW ALL THIS PREASSEMBLY THAT WE'VE BEEN DOING, WELL IT CAN BE PRETTY TIME CONSUMING, BUT IT'S NOTHING THAT YOU CAN'T HANDLE BY YOURSELF AT YOUR HOUSE WITH JUST SOME BASIC HAND TOOLS. BELIEVE ME, IT CAN ACTUALLY SAVE YOU A LOT OF TROUBLE WHEN YOU DO YOUR FINAL ASSEMBLY, WHICH WE'RE GONNA GET TO WHEN WE GET BACK.
(JOE)>> WE ARE BACK. JUST IN CASE THAT PREASSEMBLY WORK THAT JOHN SHOWED YOU SEEMED A LITTLE BIT INTIMIDATING, HERE'S ANOTHER OPTION. IF YOU'VE GOT THE BUDGET, HAVE YOUR MACHINIST ASSEMBLE THE SHORT BLOCK FOR YOU AND YOU CAN DO THE REST OF THE WORK. OF COURSE WE'VE ASSEMBLED OURS AND WE'RE READY TO FINISH THIS AMC.
(JOHN)>> OUR CAM'S A SOLID FLAT TAPPET FROM COMP THAT WE HAD THEM GRIND FOR THIS ENGINE COMBO, AS WELL AS SPEC OUT THE REST OF THE PARTS FOR THE VALVETRAIN. AND WITH A SOLID LIFT FLAT TAPPET WE CAN GET A MORE AGGRESSIVE GRIND WITHOUT SHELLING BIG BUCKS FOR A ROLLER. AND WE USED THE MONEY WE SAVED FOR A NITRITE TREATMENT. WITH THE TIMING CHAIN IN PLACE, WE CAN GO AHEAD AND CINCH DOWN A NEW TIMING CHAIN COVER FROM SUMMIT RACING. FOR AN OIL PAN WE HAD TWO CHOICES. NOW SUMMIT OFFERS THIS ONE, WHICH IS FOR A FOUR BY FOUR APPLICATION WITH STEEL REENFORCED BOTTOM END. NOW MILODON OFFERS THIS ONE, WHICH IS FOR A ROAD RACE APPLICATION.
WE ALSO GOT ONE OF THEIR PICK UPS TO USE WITH IT.
NOW THIS PAN MAY COST A LITTLE MORE UP FRONT BUT IT NEEDS NO MODIFICATIONS TO FIT INTO AN OLD AMC CAR. FOR A BALANCER SUMMIT SENT US THIS ONE
THAT'S SFI APPROVED. NOW BELIEVE IT OR NOT, THESE EDELBROCK PERFORMER RPM CYLINDER HEADS ACTUALLY COST US LESS TO BUY THAN IT WOULD
HAVE TO SEND THE OLD ONES OUT AND HAVE THEM REWORKED TO
ANYTHING CLOSE TO THE PERFORMANCE LEVELS
THESE WILL GIVE US. PLUS THESE COME WITH A 54cc COMBUSTION CHAMBER, 180cc INTAKE RUNNERS THAT HAVE BEEN COMPLETELY CNC PORT MATCHED, AS WELL AS A FIVEEIGHTHS INCH THICK DECK. NOW WHERE THAT'S GONNA HELP YOU OUT IS IF YOU GUYS ARE RUNNING A LITTLE BIT OF BOOST OR SOME NITROUS HITS, YOU'RE GONNA WANT THAT THICK DECK. HOWEVER THEY COME ASSEMBLED FOR A HYDRAULIC CAM. SO THE SPRINGS AND RETAINERS, THEY'RE COMING OUT FOR A SWAP. BEFORE REPLACING THEM, I'M GONNA GO IN AND OPEN UP THESE OLD RETURN HOLES. AFTER CLEANING UP THE HEADS, WE CAN INSTALL THESE COMPS WITH MORE SPRING PRESSURE, WHICH OUR SOLID FLAT TAPPET CAM NEEDS.
NOW HYDRAULIC WOULDN'T RUN MORE THAN ABOUT 110 POUNDS ON THE SEAT. WE'LL BE RUNNING ABOUT 130 AND ABOUT 370 OPEN, WITH ONE
HUNDRED THOUSANDTHS CLEARANCE FOR COIL BIND. THAT COMBINATION'S GONNA WORK GREAT WITH THIS FLAT TOP WISECO PISTONS. AND EVEN WITH THESE BIG OLE VALVE RELIEFS, WE'RE STILL GONNA BE IN THE STREET/STRIP COMPRESSION RATIO OF 10.75 TO ONE. BECAUSE OF THE HIGHER SPRING PRESSURE WE'RE GONNA RUN A ONETHREE RATIO ROCKER ARM FOR BREAK IN ONLY.
THIS'LL ALLOW THE VALVES TO OPEN UP JUST ENOUGH TO RUN WITHOUT WIPING A LOBE DURING THE INITIAL FIRE UP. NOW WE'VE GONE OVER A LOT OF OILING MODS, SO I'M GONNA GO AHEAD AND PRIME THIS ENGINE OUT HERE. THAT WAY IF WE HAVE ANY ISSUES, WE CAN GO AHEAD AND
HANDLE THEM NOW WITHOUT WASTING TIME IN THE DYNO ROOM. THERE'S AN OIL PRESSURE GAUGE ON THIS BRACKET I MADE OUT OF SCRAPS JUST TO GIVE US A QUICK READING ON THE PSI. THAT'S RIGHT WHERE WE NEED IT. TO FEED OUR 360 A SUMMIT STREET/STRIP 750 CARB MOUNTED ON EDELBROCK'S TORQUER TWO INTAKE, AND AN ADJUSTABLE GOOSE NECK FROM ROBBMC PERFORMANCE DOT COM, IGNITED BY AN MSD PRO BILLET. WE GAVE IT A 30 MINUTE WARM UP BEFORE REPLACING THE BREAK IN ROCKERS WITH THESE ONESIXES FROM COMP. WITH THE TIMING LOCKED OUT AT 36 DEGREES WE'RE MAKING SEVERAL BACK TO BACK PULLS AT 5,000 RPM. NOW AS THE RINGS CONTINUE TO SEAT, THE HORSEPOWER WILL PROGRESSIVELY INCREASE. 426 IS OUR BEST HORSEPOWER NUMBER AT 5,000. NOW IT'S TIME TO SEE WHAT 6,000 CAN DO AFTER REPLACING THE BREAK IN OIL FOR SOME PURPLE STUFF. [ john singing ]>> PURPLE OIL, PURPLE OIL!
(MIKE)>> I STILL DON'T THINK SIMON COWELL WOULD BE PROUD THOUGH.
(JOHN)>> NO I DON'T THING HE'D BE PROUD, BUT I BET HE WOULDN'T TALK TO ME LIKE HE TALKS TO EVERYBODY ELSE TOO. I THINK I SING GOOD! [ engine revving ]
(MIKE)>> BOY SHE SINGS! 446, 426, NICE, NICE.
(JOHN)>> IT'S RUNNING A LITTLE RICH, SO I'M ADDING TWO DEGREES OF TIMING, AND THIS TIME WE'LL TAKE IT TO 6,500.
(MIKE)>> 440, 423, WE WENT A LITTLE FAT ON AIR/FUEL THAT TIME. THAT'S WHERE THAT POWER WENT.
(JOHN)>> WE'RE LEANING IT OUT SOME MORE WITH SMALLER JETS, TWO SIZES FRONT AND BACK, AND DISCOVERED WHERE THAT SMOKE CAME FROM. THIS PCV LINE WAS FEEDING OIL STRAIGHT INTO OUR CARBURETOR AND FOULING OUT THE PLUGS. A BAFFLE WILL FIX THAT LATER. WE'RE GONNA DO ONE AT SEVEN?
(MIKE)>> YOU WANT IT DON'T YOU?
(JOHN)>> I WANT IT BAD MAN, I WANT TO SEE WHAT THIS THING DOES, GIVE IT TO ME!
(MIKE)>> ALRIGHT, 7,000, HERE SHE COMES. [ engine revving ]
(JOHN)>> 477!
(MIKE)>> 432, VERY COOL.
(JOHN)>> A 360 WITH A FOUR BARREL PACKAGE BACK IN THE DAY MADE ABOUT 295 HORSEPOWER. WE'VE ALREADY BEATEN THAT BY ALMOST 200, AND WE'VE ONLY GOT ABOUT $6,500 DOLLARS INTO THIS WHOLE PROJECT. NOW THAT'LL DEFINITELY TAKE THE "ALL MY CASH" OUT OF AMC.
(MIKE)>> I'D LIKE IT IN A LITTLE ROCK CRAWLER, LITTLE ROCK BUGGY. [ john singing ]>> I LOVE YOU, I LOVE EVERYTHING ABOUT YOU!
Show Full Transcript
(JOE)>> WE LOVE THE ALTERNATIVE ENGINES ON HORSEPOWER. THIS SO CALLED OTHER ENGINE WASN'T FROM THE BIG THREE. IT WAS THOUGH A PRINCIPLE PLAYER IN THE SMALL BLOCK
MUSCLE CAR ENGINE WARS. IN 1967 AMERICAN MOTORS WAS ON THE ROPES IN ITS FIGHT WITH THE BIG THREE, BUT THE INDEPENDENT CAR MAKER WAS ABOUT TO STAGE A ONETWO KNOCKOUT PUNCH. FIRST A NEW JAVELIN CAME OUT OF THE GATE TO MIX IT UP WITH THE PONY CARS. THEN A TWO SEATER AMX ENTERED THE PERFORMANCE RACE TO COMPETE WITH CORVETTES. BEFORE LONG BOTH CARS WERE TRANS AM SERIES STALWARTS, RACING, WINNING, AND CHANGING THE DOWDY IMAGE OF AMC. DURING THE FIRST YEARS THE MOST POWER CAME FROM A 325 HORSE AMC 390, WHICH EVENTUALLY WOULD GET FACTORY STROKED TO BECOME A 401. TODAY FIND A GOOD USED 390 OR 401 AND YOU'VE GOT THE CORRECT ENGINE TO BUILD FOR ANY CLASSIC AMC CAR. THAT IS IF YOU CAN FIND ONE, AND IF YOU CAN WRITE THE CHECK ONCE YOU DO. BUT WHY OVERLOOK THE 360. ANOTHER AMC PERFORMANCE ENGINE FIRST AVAILABLE IN 1970. UNLIKE THE OTHER CLASSIC PAIR, THE 360 HAD A TWO DECADE PRODUCTION LINE. TRUE TO THE AMC HERITAGE AND MORE CORRECT FOR A LIMITED BUDGET.
(JOHN)>> WHEN TEARING DOWN A MOTOR, I LIKE TO GET THE DISTRIBUTOR AND INTAKE OFF FIRST SO I CAN GET A SNEAK PEAK AT WHAT MIGHT BE INSIDE. WHILE WE'RE UPGRADING THE STAMPED STEEL ROCKER AND
SPRINGS, THE FACT THAT THESE ARE IN GOOD CONDITION IS A FAVORABLE SIGN. THERE ARE SPECIALTY TOOLS FOR REMOVING LIFTERS, BUT A GOOD OLE CHEAP MAGNET WORKS IN A PINCH. WE NOTICED DIVOTS IN SOME OF THESE LIFTERS. THAT USUALLY MEANS WE'RE STARVED FOR OIL. OF COURSE THESE ARE GONNA REPLACED ANYWAYS.
(JOE)>> WATER IN THE OIL PAN, THAT'S NEVER A GOOD SIGN.
(JOHN)>> WHILE YOUR EYES MAY BE THE BEST TOOL FOR TROUBLE SHOOTING AN OLD ENGINE, SOMETIMES YOUR EARS ARE EVEN BETTER.
(MIKE)>> IT'S MAKING COMPRESSION.
(JOHN)>> IT DOESN'T SOUND TOO GREAT. RODS ARE MOVING UP AND DOWN ON THE ROD JOURNALS. WE WERE PLANNING ON TOUCHING UP OUR CRANK ANYWAYS. WE MIGHT JUST ACTUALLY HAVE TO SEND IT OFF TO SOMEBODY THAT ACTUALLY SPECIALIZES IN CRANK SHAFTS. MAYBE HAVE IT REWELDED UP AND RECHROMED. WITH THE HEADS OFF, IT'S COMMON TO FIND RIPS IN THE GASKETS, WHICH ARE USUALLY SIGNS OF LEAKS. RIGHT IN THROUGH THERE IT'S GOT A CRACK IN IT. OTHERWISE THE PISTONS HAVE A PRETTY EVEN BURN ON THEM, AND
THE CYLINDER'S THE STANDARD SIZE, 4.080, SO THEY'VE NEVER BEEN PREVIOUSLY BORED AND HONED. YOU CAN KINDA SEE IT RIGHT THERE. YOU SEE HOW IT'S GROUND DOWN RIGHT THERE. THAT'S WHERE THAT CAM SHAFT WAS STARTING TO WIPE. NOW THAT THE CRANK'S EXPOSED, WE CAN FIND CLUES AS
TO WHAT THAT NOISE WAS. SEE RIGHT THERE WHERE IT'S STARTING TO ROLL METAL DOWN THE BOTTOM AND YOU'VE GOT LITTLE SHIVERS. THAT'S WHERE IT'S GONE, THAT'S WHERE OUR END PLAY COME FROM.
(JOE)>> SO EVEN THOUGH JOHN HAS INSPECTED THIS THING AND EVEN LOOKED INSIDE WITH A SCOPE, IT GOES TO SHOW YOU YOU NEVER KNOW WHAT YOU'VE GOT WITH ONE OF THESE THINGS
UNTIL YOU GET INSIDE IT. IN OUR CASE, APPARENTLY WE GOT A GOOD BLOCK BUT OUR CRANK SHAFT IS GONNA NEED SOME EXTRA WORK, UNEXPECTEDLY. SO AFTER LOADING IT AND THE REST OF OUR BOTTOM END COMPONENTS, WE CAN TAKE THIS SHOW ON THE ROAD TO OUR
FAVORITE MACHINE SHOP.
(JOHN S.)>> STICK SHIFT CARS ARE WORSE THAN AUTOMATIC, BUT IT'S JUST, IT'S OLD.
WITH THE THRUST HERE, IT'S GOT WEAR IN THE THRUST FLANGE, AND OF COURSE THE JOURNALS HAVE A LOT OF WEAR AT THE MAINS AND RODS.
(JOE)>> THE FIRST STEP IS TO GRIND ON THE TRUST SIDE TO CREATE A SMOOTH, CLEAN SURFACE BEYOND THE BAD PART FOR WELDING. BUT FIRST THE CRANK'S GOT TO BE PREHEATED. THE HEAT WILL HELP BETTER ABSORB THE WELD THEY'LL BE PUTTING ON THE INSIDE OF THE FLANGES. FROM THE OVEN ONTO THE WELDING TABLE, A HEAVY BEAD ONTO THE THRUST SIDE FLANGES OF THE CRANK. THEN MORE OVEN TIME FOR A CONTROLLED COOL DOWN. MOST CRANKS BROUGHT IN FOR THIS TREATMENT ARE STRAIGHT. OURS WAS AN EXCEPTION, BUT NOTHING BO AND A COUPLE OF TONS OF PRESSURE CAN'T CORRECT.
(BO)>> ALRIGHT, I BELIEVE WE'VE GOT IT. IT'S BETWEEN TWO AND A HALF TO THREE, VERY GOOD.
(JOE)>> THE CRANK CAN NOW GO TO THE GRINDER, AND HERE REESE FIRST INDICATES IT SO THE FRONT AND BACK ARE EXACTLY ON THE SAME AXIS. THEN HE CAN START GRINDING ON THE THRUST. AFTER GETTING EVERYTHING SMOOTH, HE'S READY TO MEASURE THE NEW BEARING AND THE CRANK FOR FITMENT. UM, STILL 50 THOUSANDTHS TOO SMALL. HERE HE USES THE BEARING TO CHECK FOR THRUST CLEARANCE. AFTER ONE MORE PASS, A FINAL CHECK USING A BEARING AND A FEELER GAUGES. NOW HE CAN CHAMFER THE OILING HOLES BEFORE GRINDING THE REST OF THE MAINS AND THE ROD JOURNALS.
(JOHN)>> MEANWHILE, JOHN GETS BUSY CHECKING THE BIG ENDS OF OUR NEW KONE RODS. THEY HAVE TO BE WITHIN A GRAM OR TWO OF EACH OTHER. SAME DRILL FOR THE RECIPROCATING ROD ENDS. NEXT HE WEIGHTS A NEW PRO TRUE FORGED PISTON, AND THE WRIST PINS ALONG WITH THE LOCKS AND RINGS. HE'LL ADD A COUPLE OF GRAMS TO FACTORY OIL WEIGHT. BOB WEIGHTS GO ON THE SCALES TO MATCH THE WEIGHT OF ALL THOSE PARTS AND PIECES. JOHN'S MARKING SPOTS ON THE COUNTER WEIGHTS WHERE HOLES WILL BE DRILLED FOR SLUGS. ONE HOLE IN THE FRONT, ONE HOLE IN THE BACK. THE SLUGS ARE METAL CALLED MALLORY WE GOT FROM GOODSON, WHICH IS TWICE THE DENSITY OF STEEL.
(JOE)>> AFTER BOTH THE SLUGS ARE WELDED, IT'S TIME TO RESPIN THE CRANK SHAFT AND CHECK RESULTS. CLOSE, BUT CLOSE IS NEVER ENOUGH FOR THESE GUYS. (JOHN S.)>> THAT'S WHY IT'S CALLED BALANCING.
(JOHN)>> SO NOW WOULD WE THROW ALL OF THIS AT OUR CRANK SHAFT? WELL BECAUSE IT'S NOT A SMALL BLOCK CHEVY. WE CAN'T JUST GO BUY ANOTHER ONE. SO WITH A GOOD MACHINIST AND A LITTLE OVER $200 DOLLARS, OUR CRANK SHAFT WILL TAKE THE RPM RANGE WE WANT TO RUN IT IN AND THE HORSEPOWER LEVELS. SO FOR YOU GUYS OUT THERE WHO HAVE ODD ENGINES LIKE THIS, THERE ARE DEFINITELY OTHER OPTIONS.
(JOE)>> AFTER MAJOR SURGERY ON THE CRANK AND MORE RUN OF THE MILL MACHINING ON THE BLOCK, WE CAN FINALLY BEGIN THE BUILD OF OUR FIRST AMC 360.
(JOE)>> HEY TODAY'S HORSEPOWER'S ALL ABOUT THE AMC 360, ONE OF THE UNIQUE OTHER ENGINES IN MUSCLE CAR HISTORY. AND WELL WE'RE SHOOTING FOR BIG HORSEPOWER NUMBERS WITH OURS WITHOUT WASTING A DIME OF OUR BUDGET.
(JOHN)>> NOW WE'VE GOT ALL OUR PARTS BACK FROM THE MACHINE
SHOP BUT WE'RE NOT READY TO GO JUST YET. AND WE HAD THEM LEAVE A FEW THINGS SO THAT WE COULD ACTUALLY SHOW YOU GUYS HOW TO DO SOME STUFF AT HOME, SAVE A LITTLE MONEY, AND PUT A LITTLE MORE OF THAT DO IT YOURSELF PRIDE BACK IN YOUR PROJECT.
THE FIRST ONE SIMPLY INVOLVES CHASING ALL THE BOLT HOLES. NOW IF THERE'S ANY TRASH AT ALL IN ONE, IN CAN PREVENT YOU FROM GETTING A GOOD, ACCURATE TORQUE READING. NOW I LIKE TO GO AHEAD AND DEBURR THE ENTIRE BLOCK. NOW WHAT I'M LOOKING FOR IS SHARP EDGES AND CASTING FLAPS LIKE THIS. THIS IS ACTUALLY WHAT THEY CALL A STRESS RISER AND CAN BE WHERE A CRACK WANTS TO START THAT TRAVELS ON THROUGH. A SIMPLE SOLUTION, TAKE A DIE GRINDER OR A SANDING PAD, AND WORK THE EDGES OVER UNTIL IT'S NICE AND SMOOTH. IT MIGHT TAKE A LITTLE TIME BUT IT'S FREE, AND IT WILL
MAKE AN IMPROVEMENT IN STRENGTH ON AN OLD BLOCK. YOU MIGHT EVEN BE SURPRISED WHERE YOU FIND THEM. NOW WHILE WE'RE STILL ON TOP, AN EASY THING TO DO IS JUST TO GO AHEAD AND OPEN UP THE OIL RETURN HOLES TO GET THAT OIL BACK DOWN IN THE PAN FASTER. WE'RE GONNA DO SOME PORT MATCHING TO IMPROVE OILING WHERE IT'S FORCED BACK INTO THE BLOCK FROM THE PUMP. WITH THE TIMING COVER GASKET IN PLACE, SCRIBE INSIDE THE OPENING OF THE OIL HOLE, THEN GRIND AWAY THAT EXTRA METAL. ALRIGHT NOW LETS TAKE A LOOK AT OUR TIMING COVER SIDE, AND RIGHT HERE WHERE IT GOES IT LOOKS GOOD, NO ROOM FOR IMPROVEMENT. NOW WE DO HAVE ONE MORE SPOT WE CAN FIX. THIS IS WHERE THE OIL COMES IN FROM THE PAN, GETS PRESSURIZED, AND THERE'S THE FIRST SPOT THAT IT GOES OUT. A LITTLE RESTRICTIVE, SO WE'RE GONNA FIX IT. ALRIGHT NOW WE GET TO WORK ON OUR MAIN OIL GALLEY PASSAGE. NOW WHEN THE OIL COMES BACK INTO THE BLOCK PRESSURIZED IT TAKES A HARD 90 DEGREE TURN GOING TOWARDS THE LIFTER VALLEY. IT DISPERSES FROM THERE. NOW BELIEVE IT OR NOT, WE CAN MAKE A BIG IMPROVEMENT ON THAT. I'M RUNNING A NINESIXTEENTHS DRILL BIT INTO THE OIL PRESSURE PORT TO ENLARGE THE MAIN OIL GALLEY, BEING CAREFUL NOT TO DAMAGE THE THREADS. NOW I'M GONNA STOP ONCE I GET TO THE LIFTER GALLEY. THAT MAIN OIL GALLEY RIGHT HERE ACTUALLY SPLITS ONCE IT REACHES THE TOP. NOW IT RUNS DOWN BOTH SIDES OF THE LIFTER BORES. NOW THE PROBLEM WITH THAT IS THE DRIVER'S SIDE ONLY HAS TO LUBRICATE THE VALVETRAIN. THE PASSENGER HAS THE VALVETRAIN AS WELL AS THE MAINS. NOW THE PROBLEM WITH THAT IS BY THE TIME THE OIL GETS ALL THE WAY BACK HERE TO FOUR AND FIVE BEARING, THEY'RE STARVING FOR OIL AT HIGH RPM'S.
SO WE'RE GONNA SHOW YOU HOW TO GO AHEAD AND ADD A LINE FROM THE FRONT TO THE BACK RIGHT THERE, GO AHEAD AND PRESSURIZE THAT SYSTEM AND GET A LOT MORE LIFE OUT OF YOUR BEARINGS. WE START BY DRILLING A HOLE HERE BY THE NUMBER EIGHT, TAPPING IT FOR THREADS, AND INSTALLING
AN AN LINE FITTING. WE FOLLOW THE SAME PROCEDURE WHERE THE LIFTER OIL GALLEY SPLITS. BECAUSE THE LINE WE'RE RUNNING FROM THE FRONT TO THE BACK WILL INCREASE THE OIL PRESSURE ON THE PASSENGER SIDE, I'M GONNA SHOW YOU GUYS HOW TO GO AHEAD AND RESTRICT ON THE DRIVER'S SIDE. FIRST YOU RUN AN EIGHTH INCH PIPE TAP WHERE THE OIL GALLEY SPLITS INTO THE DRIVER'S SIDE. USE A VICE TO HOLD A PIPE PLUG WHILE YOU DRILL A 150 THOUSANDTHS HOLE INTO THE CENTER. THEN THREAD IT INTO THE HOLE YOU JUST TAPPED. NOW HERE'S SOMETHING TO WATCH OUT FOR. NOW THIS PASSENGER SIDE OIL GALLEY HAS TO GET PLUGGED OFF BUT WE'RE NOT READY JUST YET. THERE'S AN OIL GALLEY THAT RUNS DOWN BEHIND IT INTO THE NUMBER ONE CAM BEARING. NOW IF WE RESTRICT THAT FLOW, WE'RE GONNA HAVE SOME SERIOUS ISSUES. NOW IT'S A COMMON MISTAKE TO GO AHEAD AND TAKE THE PIPE PLUG OUT OF THE PACKAGE AND JUST DROP IT IN. IT'S NOT GONNA WORK, IT'S TOO LONG. SO WHAT I DID WAS ACTUALLY TAKE IT AND TURN IT DOWN ABOUT
HALF ITS DISTANCE ON THE LATH. A BELT SANDER WILL WORK JUST FINE, JUST MAKE SURE YOU DON'T BUGGER UP THE TREADS. AFTER CLEANING UP THE FREEZE PLUG HOLES, ALL THE BLOCK MODS ARE DONE. NOW IT'S BATH TIME FOR THE BLOCK. WE'RE USING OUR SONIC CLEANER AND SOME ELBOW GREASE, BUT
IT'S WELL WORTH THE MONEY TO HAVE THE MACHINE SHOP DO THE JOB FOR YOU. AFTER SOME WD 40 TO PREVENT RUST, I'M USING SOME OLD PARTS AS MASKING FOR THE PAINT. WITH SOME LOCTITE SEALANT, WE CAN GO AHEAD AND KNOCK IN THE FREEZE PLUGS. TO SAVE MONEY AT THE MACHINE SHOP WE'RE DOING ALL THE PREASSEMBLY OURSELVES. SO WE NEED TO START OFF BY MIKING THE RODS AND MAINS. WITH MAIN BEARINGS IN PLACE, DROP ON THE MAIN CAPS, TORQUE THEM DOWN, AND COMPARE THE NUMBERS TO GET YOUR CLEARANCES. WITH THE ROD BEARINGS INSTALLED, WE CAN CHECK THEM FOR CLEARANCES TOO. WITH JUST A LITTLE OIL FIRST, INSTALL A CAM SHAFT AND SEE IF IT SPINS FREELY. AFTER THE CRANK, THEN INSTALL THE THREE MAIN CAPS, FRONT, REAR, AND THRUST. INSTALL THE TIMING SET CONNECTING THE TWO. I'M PUTTING OUR FORGED WISECO PISTON AND KONE HBEAM CONNECTING ROD TOGETHER AND INTO THE NUMBER ONE CYLINDER. I LIKE TO PUT A PIECE OF TAPE AROUND THE RING LANDS JUST TO PROTECT THEM DURING MOCK UP. LETS GO AHEAD AND CHECK THE CAM AGAINST THE CARD. ALRIGHT, NOW A LOT OF GUYS ARE HAVING TROUBLE WITH THEIR DISTRIBUTORS GEARS BURNING UP ON THESE MOTORS. AMC NEVER OFFERED A CAM BUTTON FROM THE FACTORY, AND AS YOU CAN SEE HERE PRIOR, WHEN WE TORE THIS MOTOR DOWN, OUR CAM BUTTON WAS GETTING INTO OUR TIMING CHAIN COVER. SO WHAT WE'RE GONNA DO TO FIX THAT, WE'RE GONNA TAKE A NYLON BUTTON FOR A SMALL BLOCK CHEVY, CHUCK IT UP IN THE LATHE, SEE IF WE CAN'T TAKE SOME OF THAT WALKING PRESSURE OFF OF THAT DISTRIBUTOR GEAR. I USED A NEW GRADE EIGHT BOLT AND JUST TURN THE HEAD DOWN A LITTLE UNTIL IT WAS FLAT AND SMOOTH. GO AHEAD AND ROUND OFF THE EDGES SO YOU DON'T CUT THE BUTTON APART WHILE IT'S RUNNING. THEN I BORED THE BUTTON OUT TO FIT AROUND THE BOLT HEAD FREELY, AS WELL AS TURNING DOWN THE SNOUT. WITH A DAB OF GREASE TO HOLD IT IN PLACE AND THE TIMING COVER ON, CHECK THE END PLAY. FINALLY WITH TWO LIFTERS INSTALLED ALONG WITH OUR CYLINDER HEAD, WE CAN GO AHEAD AND CHECK FOR PUSH ROD LENGTH. NOW YOU CAN SEE OUR SWEEP AREA RIGHT HERE IS A LITTLE BIT TOO FAR TO THE TOP SIDE OF THE VALVE. THAT CAN ACTUALLY CAUSE UNWANTED PRESSURE IN THE WRONG WAY ON THE VALVE. SO WHAT WE'RE GONNA DO IS ADJUST IT AND SEE IF WE CAN GET IT TO MOVE OUT A LITTLE FURTHER, SPOT ON! FINALLY WE CAN MAKE AN ORDER. NOW ALL THIS PREASSEMBLY THAT WE'VE BEEN DOING, WELL IT CAN BE PRETTY TIME CONSUMING, BUT IT'S NOTHING THAT YOU CAN'T HANDLE BY YOURSELF AT YOUR HOUSE WITH JUST SOME BASIC HAND TOOLS. BELIEVE ME, IT CAN ACTUALLY SAVE YOU A LOT OF TROUBLE WHEN YOU DO YOUR FINAL ASSEMBLY, WHICH WE'RE GONNA GET TO WHEN WE GET BACK.
(JOE)>> WE ARE BACK. JUST IN CASE THAT PREASSEMBLY WORK THAT JOHN SHOWED YOU SEEMED A LITTLE BIT INTIMIDATING, HERE'S ANOTHER OPTION. IF YOU'VE GOT THE BUDGET, HAVE YOUR MACHINIST ASSEMBLE THE SHORT BLOCK FOR YOU AND YOU CAN DO THE REST OF THE WORK. OF COURSE WE'VE ASSEMBLED OURS AND WE'RE READY TO FINISH THIS AMC.
(JOHN)>> OUR CAM'S A SOLID FLAT TAPPET FROM COMP THAT WE HAD THEM GRIND FOR THIS ENGINE COMBO, AS WELL AS SPEC OUT THE REST OF THE PARTS FOR THE VALVETRAIN. AND WITH A SOLID LIFT FLAT TAPPET WE CAN GET A MORE AGGRESSIVE GRIND WITHOUT SHELLING BIG BUCKS FOR A ROLLER. AND WE USED THE MONEY WE SAVED FOR A NITRITE TREATMENT. WITH THE TIMING CHAIN IN PLACE, WE CAN GO AHEAD AND CINCH DOWN A NEW TIMING CHAIN COVER FROM SUMMIT RACING. FOR AN OIL PAN WE HAD TWO CHOICES. NOW SUMMIT OFFERS THIS ONE, WHICH IS FOR A FOUR BY FOUR APPLICATION WITH STEEL REENFORCED BOTTOM END. NOW MILODON OFFERS THIS ONE, WHICH IS FOR A ROAD RACE APPLICATION.
WE ALSO GOT ONE OF THEIR PICK UPS TO USE WITH IT.
NOW THIS PAN MAY COST A LITTLE MORE UP FRONT BUT IT NEEDS NO MODIFICATIONS TO FIT INTO AN OLD AMC CAR. FOR A BALANCER SUMMIT SENT US THIS ONE
THAT'S SFI APPROVED. NOW BELIEVE IT OR NOT, THESE EDELBROCK PERFORMER RPM CYLINDER HEADS ACTUALLY COST US LESS TO BUY THAN IT WOULD
HAVE TO SEND THE OLD ONES OUT AND HAVE THEM REWORKED TO
ANYTHING CLOSE TO THE PERFORMANCE LEVELS
THESE WILL GIVE US. PLUS THESE COME WITH A 54cc COMBUSTION CHAMBER, 180cc INTAKE RUNNERS THAT HAVE BEEN COMPLETELY CNC PORT MATCHED, AS WELL AS A FIVEEIGHTHS INCH THICK DECK. NOW WHERE THAT'S GONNA HELP YOU OUT IS IF YOU GUYS ARE RUNNING A LITTLE BIT OF BOOST OR SOME NITROUS HITS, YOU'RE GONNA WANT THAT THICK DECK. HOWEVER THEY COME ASSEMBLED FOR A HYDRAULIC CAM. SO THE SPRINGS AND RETAINERS, THEY'RE COMING OUT FOR A SWAP. BEFORE REPLACING THEM, I'M GONNA GO IN AND OPEN UP THESE OLD RETURN HOLES. AFTER CLEANING UP THE HEADS, WE CAN INSTALL THESE COMPS WITH MORE SPRING PRESSURE, WHICH OUR SOLID FLAT TAPPET CAM NEEDS.
NOW HYDRAULIC WOULDN'T RUN MORE THAN ABOUT 110 POUNDS ON THE SEAT. WE'LL BE RUNNING ABOUT 130 AND ABOUT 370 OPEN, WITH ONE
HUNDRED THOUSANDTHS CLEARANCE FOR COIL BIND. THAT COMBINATION'S GONNA WORK GREAT WITH THIS FLAT TOP WISECO PISTONS. AND EVEN WITH THESE BIG OLE VALVE RELIEFS, WE'RE STILL GONNA BE IN THE STREET/STRIP COMPRESSION RATIO OF 10.75 TO ONE. BECAUSE OF THE HIGHER SPRING PRESSURE WE'RE GONNA RUN A ONETHREE RATIO ROCKER ARM FOR BREAK IN ONLY.
THIS'LL ALLOW THE VALVES TO OPEN UP JUST ENOUGH TO RUN WITHOUT WIPING A LOBE DURING THE INITIAL FIRE UP. NOW WE'VE GONE OVER A LOT OF OILING MODS, SO I'M GONNA GO AHEAD AND PRIME THIS ENGINE OUT HERE. THAT WAY IF WE HAVE ANY ISSUES, WE CAN GO AHEAD AND
HANDLE THEM NOW WITHOUT WASTING TIME IN THE DYNO ROOM. THERE'S AN OIL PRESSURE GAUGE ON THIS BRACKET I MADE OUT OF SCRAPS JUST TO GIVE US A QUICK READING ON THE PSI. THAT'S RIGHT WHERE WE NEED IT. TO FEED OUR 360 A SUMMIT STREET/STRIP 750 CARB MOUNTED ON EDELBROCK'S TORQUER TWO INTAKE, AND AN ADJUSTABLE GOOSE NECK FROM ROBBMC PERFORMANCE DOT COM, IGNITED BY AN MSD PRO BILLET. WE GAVE IT A 30 MINUTE WARM UP BEFORE REPLACING THE BREAK IN ROCKERS WITH THESE ONESIXES FROM COMP. WITH THE TIMING LOCKED OUT AT 36 DEGREES WE'RE MAKING SEVERAL BACK TO BACK PULLS AT 5,000 RPM. NOW AS THE RINGS CONTINUE TO SEAT, THE HORSEPOWER WILL PROGRESSIVELY INCREASE. 426 IS OUR BEST HORSEPOWER NUMBER AT 5,000. NOW IT'S TIME TO SEE WHAT 6,000 CAN DO AFTER REPLACING THE BREAK IN OIL FOR SOME PURPLE STUFF. [ john singing ]>> PURPLE OIL, PURPLE OIL!
(MIKE)>> I STILL DON'T THINK SIMON COWELL WOULD BE PROUD THOUGH.
(JOHN)>> NO I DON'T THING HE'D BE PROUD, BUT I BET HE WOULDN'T TALK TO ME LIKE HE TALKS TO EVERYBODY ELSE TOO. I THINK I SING GOOD! [ engine revving ]
(MIKE)>> BOY SHE SINGS! 446, 426, NICE, NICE.
(JOHN)>> IT'S RUNNING A LITTLE RICH, SO I'M ADDING TWO DEGREES OF TIMING, AND THIS TIME WE'LL TAKE IT TO 6,500.
(MIKE)>> 440, 423, WE WENT A LITTLE FAT ON AIR/FUEL THAT TIME. THAT'S WHERE THAT POWER WENT.
(JOHN)>> WE'RE LEANING IT OUT SOME MORE WITH SMALLER JETS, TWO SIZES FRONT AND BACK, AND DISCOVERED WHERE THAT SMOKE CAME FROM. THIS PCV LINE WAS FEEDING OIL STRAIGHT INTO OUR CARBURETOR AND FOULING OUT THE PLUGS. A BAFFLE WILL FIX THAT LATER. WE'RE GONNA DO ONE AT SEVEN?
(MIKE)>> YOU WANT IT DON'T YOU?
(JOHN)>> I WANT IT BAD MAN, I WANT TO SEE WHAT THIS THING DOES, GIVE IT TO ME!
(MIKE)>> ALRIGHT, 7,000, HERE SHE COMES. [ engine revving ]
(JOHN)>> 477!
(MIKE)>> 432, VERY COOL.
(JOHN)>> A 360 WITH A FOUR BARREL PACKAGE BACK IN THE DAY MADE ABOUT 295 HORSEPOWER. WE'VE ALREADY BEATEN THAT BY ALMOST 200, AND WE'VE ONLY GOT ABOUT $6,500 DOLLARS INTO THIS WHOLE PROJECT. NOW THAT'LL DEFINITELY TAKE THE "ALL MY CASH" OUT OF AMC.
(MIKE)>> I'D LIKE IT IN A LITTLE ROCK CRAWLER, LITTLE ROCK BUGGY. [ john singing ]>> I LOVE YOU, I LOVE EVERYTHING ABOUT YOU!